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How to make carburetor (carburettor) base gaskets | diy gasket

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  • OVERALL DIFFICULTY INDEX: 1/10
  • IF YOU HAVE NO TOOLS YOU SPEND $15 TO GET THEM FOR THIS JOB
  • IF YOU HAVE NO EXPERIENCE YOU SPEND 30 MINUTES TO CARRY OUT THIS JOB
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DISCLAIMER:
Our pictorials are of informative nature and do illustrate works carried out by ourselves at our own premises for our own use and satisfaction.
Readers who envisage to carry out similar works inspired by the below method shall do this at their own risks and liability.

The carburetor (carburettor) diy gasket material and tools

Two different kinds of carburetor gasket material can be easily found in DIY shops:
  • Cork (left)
  • Paper (right)

The paper is preferred and is to be used wherever its thickness is sufficient.
Cork is fragile but has the advantage of providing a thick gasket that can absorb carburetor base irregularities.
A set of diy gasket hole punches is also required specially for making small holes for the carburetor fixing bolts:

Cutting the carburetor gaskets

Use the scissors to cut the outlines of the gasket.
Also for cutting holes inside the base as shown in the middle picture.
You cannot use the scissors however for the bolts holes and neither a knife cutter. For this reason the gasket hole punch is to be used.
  • Select the hole punch that fits the carburetor bolts diameter. 
  • Do not chose a punch that's larger than the bolt. It should be a match.
  • Adjust the gasket hole punch over the hole location.
  • Work over a piece of wood.
  • Hit the punch with a hammer.
  • Your hit should be short and quite strong.
You just completed a hand-made carburetor base gasket...

​See also our other carburetor related pictorials and available parts at our partners' store: