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Diesel Generator
​Periodic Maintenance

The below troubleshooting guide is widely compatible with any of the KAMA and KIPOR KDE 2000, KDE3300, KDE5000, KDE5500, KDE6000 and KDE6500 generators and any single cylinder engine diesel generator of any make and model.

Small diesel generator periodic maintenance schedule:

Maintenance
Daily
Monthly or
20 Hours
3 months or 100 Hours
6 months or 500 Hours
1 year or 1000 Hours
Check and refill fuel oil
X
-
Drain out little fuel oil to remove water in fuel
-
X
Check engine oil level, adjust if necessary
X
Inspect the genset unit for oil leaks
X
Check for any lose bolts, levers, cables
X
Tighten cylinder head bolts
X
Change oil (1st time 20 Hrs)
X
X
Clean engine oil filter, replace if needed
X
Replace air filter (air cleaner)
X
Clean or replace fuel oil filter
X
X
Check fuel injection pump
X
Check fuel injection nozzle
X
Adjust valve clearance
X
Grind intake and exhaust valves
-
-
X
Replace piston rings
​X
Check carbon brush set
​X
​

Check out available Kama / Kipor spares at our partners' stores:


See also our pictorials and tips for engine and generator repair:

Removing the soundproof canopy
Exhaust assembly dismantling
Separating alternator from engine
Engine dismantling
Camshaft repair
Reassembling engine and generator
Periodic maintenance schedule
troubleshooting guide
All electric wiring diagrams

Generator maintenance main page
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  • Home
  • About
  • Contact
  • My Blog
  • Our Free DIY Tips
    • DIY basics
    • Safety At Home
    • Garden tips
    • Finishing Works
    • Home Appliances
    • Plumbing
    • Multimedia
    • Electrical
    • Car Maintenance & Repair
    • Small Generator Fixing
    • Bicycle fixing
  • Small DIY Projects
    • KITCHEN AND BATHROOM >
      • Kitchen: build a trolley | Not a robot
      • Adding shelves between cabinet and wall
      • Kitchen: adding small shelves for spices
      • Bathroom: free space | remove the bidet
      • Bathroom: Replace your embedded PEX outlets
      • Bathroom: Replace your embedded PEX outlets 2
      • Build a shower tray for elderly people
      • Installing an above counter basin
    • GARDEN >
      • A Low Cost and Easy to Fix Trellis Separation
      • Installing a water tank
      • Superb DIY garden pond with jar
      • Backyard workshop and storage
      • How to build a brick planter
      • Installing and programming a motorized gate opener
    • BEDROOM >
      • Adding a panel heater
      • Clothes drying racks
      • Diy cushion bedhead
    • LIVING ROOM >
      • Hanging the TV to the Wall
      • Adding lights to a green wall
      • Cabinet for AV equipment
      • Mini-pond for goldfish
    • CUPBOARDS AND BOOKSHELVES >
      • Cupboards & Bookshelves Basics
      • Build and Hang a Cupboard to the Wall
      • Build a Bookshelf
      • Building a bathroom cabinet
      • Wall to wall wardrobe
    • CAR >
      • Matra Rancho Renovation
      • Citroën Visa Project Car
      • How to buy and rebuild a used carburetor
    • HOBBIES >
      • DIY stamp album
      • Stamps Collection
  • DIY Cook
    • Spices and condiments
    • Utensils and non-food items
    • Fish & Sea Food
    • Soups, starters and side dishes
    • Lebanese and Mediterranean Mezze
    • Main courses
    • Coffees and breakfast
    • Desserts and pastries
  • Cars tips & tricks
    • Mechanical maintenance
    • Electrical and Ignition repairs
    • Dependability and drivability
    • Auto detailing
    • Abandoned and old vehicles
    • Car Insurance and Regulations